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  JE-LiYCY Installation cable for industrial electronics
    according to VDE 0815, with copper braid screen
   

...x 2 x 0.5 mm 2 Bd Si, pairs laid up in layers





Applications

Copper-screened installation cables for industrial electronics are used for telecommunications and information processing systems in environments susceptible to interference, and for higher requirements on the transmission characteristics of signals and measurement values in process control systems. These cables are suitable for installation in dry and moist operating areas in buildings, above and beneath plaster as well as for permanent outdoor and wall installation on outer building walls. In accordance with new environmental regulations, these cables are used for control systems in fumes gas desulphurisation units in incinerators as well as for upgrading older installations of power supply companies. The overall braid screen of copper wires provides from external electrical interference and electromagnetic effects, and ensures a perfect data transmission. The use of installation cables for power cable applications or for underground installation is not permitted.

Characteristic features

Suitable for Termi-Point wiring due to the 7-strand wire construction.

Installation notes

•  These cables shall be reeled off from the coil or drum without causing any twisting or buckling.
•  The bending radius for bending once without tensile force or for multiple bending with tensile forces shall not be less than the given minimum bending radius.
•  The requirements given in DIN VDE 0800 for crossings and the proximity of systems and stations shall be observed.
•  In accordance with the regulations of VDE 0800 part 1, telecommunication circuits and power circuits must be separated from each other by adequate insulation.


Cable design

Construction designed according to DIN VDE 0815
Conductor :plain Cu wires, 7-strand
Construction of the conductor: 0.5 mm2 : 7 x 0.3 mm
Insulation : core insulation of PVC Compound Y13 according to VDE 0207 part 4
Insulation wall thickness : 0.3 mm nominal thickness
Core identificatio: according to VDE 0815n Simatic colour code
Pair : 2 cores twisted to a pair
Bundle : each bundle laid up with 4 pairs
Lay-up : bundles laid up in layers
Wrapping : of plastic foil, overlapping
Screen : braid of tinned or plain Cu wires, wire Ø 0.2 mm, optimum surface coverage
Sheath : sheath material of PVC compound type YM 1 according to VDE 0207 part 5
Sheath wall : according to VDE 0815 table 19 thickness
Sheath colour : pebble grey, RAL 7032, also available in Blue (RAL 5015) *)

Note
*) With blue sheath for intrinsically safe systems available upon request.

Note
Other core configurations and special constructions Manufactured upon request.


Technical Data

Conductor resistance at 20°C max. : 78.4 /km (loop)
Insulation resistance min : 100 m . km
Operating capacit. At 800 Hz max : 1001)
Capacitance unbalance at 800 Hz K max : 1002) pF/100 m
Operating voltage, peak : 225 V (not suitable for power installations)
Test voltage, effective value, 50 Hz
core/core : 500 V core/screen : 2000 V
Line attenuation at 800 Hz : 1,12 dB/km (guiding value for planning purposes)
Minimum bending radius
Bending once without tensile force : 2.5 x cable diameter
Multiple bending with tensile force or during dispatch : 7.5 x cable diameter
Temperature range
Mobile : - 5°C to + 50°C
Fixed : -30°C to + 70°C
Radiation resistance : 80 Mrad (80x106 cJ/kg)
Testing: according to DIN VDE 0472 and IEC regulations
Flame test : test class B according to VDE 0472 part 804 and IEC 332-1
PVC characteristics : self-extinguishing and flame-retardant

Note
1) the values may be exceeded by 20% by cables with up to 4 pairs.
2) 20% of the values, at least one value up to 400 pF permitted.


Dimensions


Reference
Approx.
Outer
Diameter
In mm
Copper
Weight

Kg/km

Approx.
Cable weight

Kg/km

Part no.
08...
Type
No. of conductors
Nominal cross
section mm2
JE-LiYCY
2x2x0.5 * Bd

7.5

51.0

90.0

 
4x2x0.5

10.0

87.0

140.0

 

8x2x0.5

13.0

144.0

230.0

 

12x2x0.5

15.0

196.0

345.0

 

16x2x0.5

17.0

249.0

430.0

 

20x2x0.5

19.0

299.0

515.0

 
24x2x0.5

20.5

348.0

600.0

 

32x2x0.5

23.0

444.0

690.0

 

40x2x0.5

25.5

547.0

800.0

 
80x2x0.5

37.0

1079.0

1530.0

 
100x2x0.5

39.0

1383.0
1840.0



* 2 pairs laid up as a star quad.

Note
Other core configurations and cross sections manufactured upon request.


Core identification

The cores are identified by the basic colours of the insulation which are repeated in each bundle in the same sequence.

Basic colours for pairs

Pair
              1
              2
              3
              4
Core a                     b a                     b a                     b a                     b
Basic
Colour
blue             red grey         yellow green         brown white         black


For cables with 2 pairs laid up as a star quad:
Winding 1 :

a-core blue
b-core red


star quad
Winding 2 : a-core grey
b-core yellow

The bundles are identified by the colours of the rings on the core insulation and the arrangement of the colour coded rings in groups. The groups of rings are approx. 60 mm. Apart.

For cables with more than 12 bundles, bundles no. 13 and onwards are assigned coloured spirals

Method of counting

The bundles are counted from the centre outwards.

Colour coded rings, ring groups and bundle spirals

Bundle
No.

Ring
Colour

Ring
Group

Spiral
Bundle
No.
Ring
Colour
Ring
Group
Spiral
1
 
I
13
 
I
2

pink

II
-
14
pink
II
blue
3
 
III
15
 
III
4
 
IIII
16
 
IIII
5
 
I
17
 
I
6

orange

II
18
orange
II
red
7
 
III
-
19
 
III
8
 
IIII
20
 
IIII
9
 
I
   
10
 
II
   
11

violet

III
-
   
12
 
IIII
   





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